Der grundlegende Prozess der CNC-Bronze-Bearbeitung ist einfach, aber die Details sind wichtig. Bronze kann bei einigen Legierungen sehr sauber geschnitten werden, während andere eine sorgfältigere Handhabung von Werkzeugen, Parametern und der Materialvorbereitung erfordern.
Bevor mit dem Schneiden begonnen wird, sollte die Werkstatt Folgendes überprüfen:
Dieser Schritt mag einfach erscheinen, verhindert aber viele teure Fehler. Eine einfach aussehende Zeichnung kann immer noch kostspielig werden, wenn die falsche Bronzequalität gewählt, das Rohmaterial überdimensioniert oder überall unnötig enge Toleranzen angewendet werden.
Verschiedene Bronzelegierungen erfüllen unterschiedliche Funktionen: einige eignen sich besser für allgemeine Lagerzwecke, andere für höhere Belastungen, wieder andere für Korrosionsbeständigkeit und einige für federartige oder elektrische Eigenschaften. Sobald die Legierung festgelegt ist, wird das Material in Rohlinge geschnitten, die für den gewählten Prozess geeignet sind.
Je nach Bauteil werden zusätzliche Operationen wie Bohren, Ausbohren, Innendrehen oder Gewindeschneiden hinzugefügt. Diese Schritte schaffen die funktionalen Details, die es der Bronzekomponente ermöglichen, korrekt in die Endmontage zu passen und zu funktionieren.
Bronzeteile müssen nach der Bearbeitung in der Regel entgratet werden. Ein Grat ist eine kleine scharfe Kante, die beim Schneiden zurückbleibt. Es mag geringfügig erscheinen, aber Grate können die Passung, Montage und das Verschleißverhalten beeinträchtigen. Nach dem Entgraten werden die Teile gereinigt, um Späne und Kühlmittelrückstände zu entfernen.
Fertigteile werden mit Werkzeugen wie Messschiebern, Mikrometern, Bohrungslehren, Höhenmessern und in einigen Fällen einem KMG (Koordinatenmessgerät) geprüft. Ein KMG prüft Abmessungen in 3D und ist besonders nützlich für komplexe oder hochpräzise Bronze-CNC-Teile.
Nach der Überprüfung werden die Teile verpackt, um die Oberflächen während des Versands zu schützen.
Gängige Bronzesorten für die CNC-Bearbeitung
Die Wahl der richtigen Bronzelegierung ist oft der Unterschied zwischen einem erfolgreichen CNC-Bearbeitungsprojekt und einem, das auf Qualitäts- oder Kostenprobleme stößt. Die folgende Tabelle fasst einige der gängigsten Bronzesorten für die CNC-Bearbeitung zusammen und zeigt, wo jede Sorte typischerweise verwendet wird.
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Herstellung medizinischer Teile mittels Präzisions-CNC-Bearbeitung
23 gängige CNC-Bearbeitungsprobleme und praktische Lösungen