Double-Station Zero-Point Clamping Chuck
We specialize in high-precision CNC machining and die casting, supporting tolerances down to ±0.01 mm.
Our ISO 9001 and ISO 13485 certified facilities provide in-house inspection, engineering support, and DFM review to ensure consistent quality.
We support fast prototyping to low- and mid-volume production, with strict confidentiality for all customer designs and data.
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| Item | Capability |
| Component Type | Double-Chuck Zero-Point Clamping Plate |
| Center Distance | 150mm / 200mm / 250mm (Standard) |
| Repeatability | < 0.005mm (Per Chuck) |
| Pull-in Force | Up to 15,000N per chuck (With Turbo boost) |
| Static Holding Force | Up to 35kN - 50kN (Per Chuck) |
| Lifting Capacity | 150kg pallet lift-off per chuck / 1mm point contact |
| Material | Hardened Stainless Steel / Tool Steel |
| Actuation Pressure | 6 bar(0.6MPa), with cleaning and gas detection |
| Surface Hardness | 58 - 62 HRC |
Product Dimensions
| L (mm) | A (mm) Center Distance | W (mm) |
| 330 | 150 | 290 |
| 380 | 200 | 340 |
| 430 | 250 | 390 |
From 17 Minutes to Under 60 Seconds
Traditionally, setting up an angle-solid vise is a 17-minute task for a senior technician. With our Zero-Point System, any operator can achieve precision clamping in less than one minute. Eliminate downtime, slash skill dependencies, and drive a 95% leap in operational efficiency.
＜0.005mm Repeatability, Precision Meets Performance
Our Zero-Point Positioning System features a standardized interface with a repeatability precision of less than 0.005mm. By utilizing multiple pallet fixtures, it enables offline part setup, significantly accelerating changeover efficiency, minimizing downtime, and maximizing machine utilization.
One System, Any Machine, Total Efficiency
Easily achieve multi-side machining on both Vertical (VMC) and Horizontal (HMC) Machining Centers, further driving up your production output.
Typical Applications
5-Axis Machining Centers
- Direct 4th-Axis Replacement: Replaces traditional pallets to streamline machine setups.
- Maximized Workspace: The compact design minimizes system dimensions for more clearance for workpieces.
- Rapid Changeovers: Enables lightning-fast fixture exchanges to keep the production line agile.
Large Casing Workpieces
- Ideal for Large Parts: Mount directly onto large housing or casing parts.
- Mobile Fixture Function: Serves as a mobile fixture, eliminating the need for expensive, dedicated tooling.
- Enhanced Precision: Direct mounting improves machining accuracy by eliminating setup errors.
Multi-Chuck Compatibility
- Hybrid Tooling Flexibility: Compatible with ITS chucks for a versatile workholding environment.
• Adaptable Solutions: Flexibly select the most suitable tool system based on specific workpiece dimensions to optimize every machining task.
Irregular Workpiece Machining
- High Performance: Easy installation, massive clamping force, and exceptional repeatability within 0.005mm.
- Custom Solutions: Offer bespoke fixture system designs and tailor-made engineering to meet your unique production needs.
Automation & Robotics
- Easy to Install: Standardized interfaces for easy installation.
- Stable Performance: <0.005mm repeatability, ensuring reliable automated performance.
Quality Assurance
- Minimizing Non-productive Time: Reduces setup and idle time through standardized clamping.
- In-process Measurement without Teardown: Interruption for intermediate inspection is possible without removing pull studs.
Maximum Efficiency: Our Zero-Point Positioning System
Drastically reduce setup times and maximize machine uptime with our high-precision quick-change technology:
- Sub-Second Setup: Switch fixtures and workpieces in seconds. Eliminate the need for repeated alignment and dial indicating to keep your spindles running longer.
- Micron-Level Repeatability: Achieve consistent positioning accuracy within < 0.005mm. Ensure flawless precision even when moving jobs between different machines.
- Massive Holding Force: Designed with a high-strength locking mechanism that withstands extreme cutting forces, providing maximum stability for heavy-duty machining.
- Seamless Automation Integration: Features a low-profile, modular design easily integrated with robot loaders and automated pallet pools for "lights-out" manufacturing.
- Durable & Maintenance-Free: Built with hardened stainless steel and a fully sealed internal mechanism to resist chips, coolant, and wear in the toughest shop environments