Precision Laser-Cut Micro Brass Components for Medical Optical Systems
Customer Background
This project was a collaboration between XY-GLOBAL and an optical component manufacturer from Bulgaria, specializing in micro optical elements, assemblies, Micro Brass Components, and microsystems with sizes ranging from 0.5 to 10 mm. Their products are widely used in the medical and dental industries, particularly as OEM components for medical endoscope equipment.
The customer faced a critical challenge: producing custom-made Micro Brass Components that not only met extremely high dimensional accuracy requirements but also incorporated a special anti-reflective surface treatment to ensure optimal optical performance in medical imaging systems.
Project Challenges
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Achieving micron-level precision in laser cutting for micro-scale components.
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Apply a uniform, durable gold anti-reflective coating without compromising dimensional tolerances.
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Preventing scratches or static damage during post-processing and packaging.
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Meeting a strict delivery schedule without compromising quality.
Solutions Implemented – Advanced Laser Cutting and Surface Finishing for Micro Brass Parts
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High-Precision Laser Cutting: Utilized advanced laser cutting machines with dedicated micro-part clamping fixtures to ensure smooth, burr-free edges.
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Isolated Surface Treatment Area: Established a dedicated coating zone to maintain process stability, ensuring a uniform coating with strong adhesion.
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Special Packaging & Handling: Designed protective, anti-static packaging to safeguard parts during handling, storage, and shipment.
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Dedicated Production Workflow: Implemented a project-specific production and quality inspection process, covering every stage from cutting to coating to packaging.
Project Overview Table – Summary of Key Specifications
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Requirement Communication & Evaluation – Discussed technical drawings, tolerances, and optical performance needs with the customer; evaluated feasibility and timeline.
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Process Design & Planning – Developed detailed laser cutting and coating processes; defined inspection standards.
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Sample Production & Validation – Produced and tested small-batch samples; verified accuracy, coating uniformity, and adhesion before mass production.
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Mass Production – Followed the approved process for large-scale manufacturing; conducted in-process inspections at each step.
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Quality Inspection & Packaging – Performed 100% inspection for dimensions, tolerances, and coating performance; packaged parts in protective anti-static containers.
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Delivery & Customer Feedback – Delivered all products on time; received high praise and a commitment for all related orders for the year.
Project Overview Table
| Industry | Material | Surface Treatment | Precision Level | Technology | Final Result |
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| Medical Optics | Brass | Brass anti-reflective coating | Micron-level | Laser cutting | Met high-precision and optical requirements; delivered on time; secured annual orders |
Final Results – High-Quality Micro Brass Components Delivered on Time
The project successfully delivered micron-level precision micro brass components with a uniform anti-reflective coating that met strict optical performance requirements. All products passed inspection on the first submission and were delivered on schedule.
The customer expressed high satisfaction with both product quality and project management, ultimately entrusting XY-GLOBAL with all related orders for the entire year.
Key Takeaways
This project strengthened XY-GLOBAL’s technical expertise in micro precision part processing and anti-reflective surface finishing for medical optics. It also demonstrated the company’s capability in managing complex international projects with stringent technical and delivery demands, further building trust and paving the way for long-term cooperation in high-precision medical applications.
Explore Our Malaysia-Based Precision Manufacturing Services
In addition to our global operations, XY-GLOBAL also operates advanced manufacturing facilities in Malaysia, enabling us to provide cost-effective, high-precision solutions with faster regional delivery for Southeast Asian customers. Our Malaysia team specializes in micro precision machining, Micro Brass Components production, and optical component assembly for medical and industrial applications.
If you are looking for a reliable manufacturing partner in Malaysia for your medical optical projects or other high-precision components, please visit our Malaysia site: XY-GLOBAL Malaysia Precision Manufacturing to learn more about our capabilities and discuss your project requirements.
