Precision Aerospace Impeller Manufacturing for Kynan’s Halo Drive Propulsion System

A Collaboration Driving the Future of Aerospace Propulsion

At XY-GLOBAL, we’re proud to be a trusted manufacturing partner for Kynan, supporting the development of their groundbreaking Halo Drive electric propulsion system. Through this close collaboration, our expertise in Aerospace Impeller Manufacturing played a critical role in delivering the high-precision components required for this rim-driven technology.

By integrating mechanical innovation with advanced CNC capabilities, this system is set to redefine propulsion performance — offering improved efficiency, simplified mechanics, and enhanced safety for the next generation of aerospace vehicles.

Among all critical components, the aerospace-grade impeller stands out. As the core of the propulsion system, it demands exceptional precision, material strength, and optimized aerodynamic performance. This is exactly where XY-GLOBAL’s advanced manufacturing capabilities bring tangible value.

▶️ Watch the Kynan Halo Drive Project Video

See how Kynan’s engineering team achieved a fully integrated propulsion system — and how XY-GLOBAL contributed behind the scenes.

Aerospace Impeller Manufacturing | CNC Precision Components Supplier – XY-GLOBAL

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Our Role: Manufacturing High-Precision Aerospace Impellers

Kynan’s Halo Drive relies on a unique coil and blade architecture mounted around the rim. Therefore, the system demands custom CNC-machined impellers that can perform reliably under extreme operating conditions. To meet these requirements, XY-GLOBAL manufactured the impeller components using the following advanced techniques:

• 5-axis CNC machining, ensuring tight-tolerance geometry for precision fit

• Aerospace-grade alloys, providing both strength and heat resistance

• Optimized surface finishes, enhancing aerodynamic efficiency

• Strict quality control, guaranteeing performance in safety-critical environments

Thanks to our extensive production capabilities, we successfully helped Kynan transition from design prototype to a fully assembled and tested propulsion system, all within a demanding 18-month NATEP project timeline.

Why Precision Impellers Matter in Electric Propulsion

Unlike traditional turbine systems, rim-driven electric propulsion places direct mechanical and thermal loads on the impeller itself. As a result, the component must deliver on several fronts:

• High dimensional accuracy, to maintain system balance and reduce vibration

• Seamless blade-to-rim integration, for reliable energy transfer

• Lightweight yet durable materials, to ensure long-term stability under stress

Given these demands, it becomes clear that precision aerospace impeller manufacturing is not just an advantage — it’s a core enabler for the future of electric aviation.

Ready to Manufacture Your Aerospace Impeller?

At XY-GLOBAL, we provide end-to-end support for aerospace propulsion components — starting from design for manufacturability (DFM) to rapid prototyping and scalable CNC production.

Whether you’re developing electric fans, rim-driven propulsion systems, jet engine components, or high-speed impellers, our engineering experience and machining capabilities are built to support your most ambitious projects.

👉 Contact us today to discuss your custom impeller needs and explore how we can help bring your innovation to life.